33
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14
Standards covered
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Quality

Tolerance Stack-Up

Worst-case + RSS analysis. Multi-dim assembly stack.

Quality

AS9102 Form 3 Builder

Paste dims → editable Form 3 → PDF export.

Quality

Cp / Cpk / Pp / Ppk Calculator

Process capability + histogram from sample data.

Quality

PPAP Submission Checklist

Level 1–5 status tracker, 18 elements.

Quality

Cost of Poor Quality (COPQ)

Rejection rate → ₹ wasted per month.

Quality

Position Tolerance & MMC/LMC Bonus

True position + bonus tolerance from feature size deviation.

Quality

GD&T Symbol Reference

14 ASME Y14.5 symbols, worked examples.

Quality

ISO 286 Fits & Tolerances

H7/g6, H8/h7, hole-basis & shaft-basis.

Quality

Surface Finish Converter

Ra ↔ Rz ↔ Rt ↔ µin/µm ↔ N-grade.

Quality

Gauge R&R (MSA Type 1)

Cg / Cgk capability study from repeated readings.

Quality

AQL Sampling Plan

ANSI Z1.4 / ISO 2859 — sample size, accept/reject.

Quality

FMEA Risk Priority (RPN)

Severity × Occurrence × Detection + AIAG-VDA AP.

Quality

Six Sigma DPMO / Sigma Level

Defects per million ↔ sigma ↔ yield.

Quality

Hardness Conversion

HRC ↔ HRB ↔ HV ↔ HB ↔ tensile (ASTM E140).

Quality

Drill Size Chart

Tap drill, clearance hole. Metric, fractional, number, letter.

Design

Material Weight Calculator

Plate, bar, pipe, ring weight from 60+ materials.

Design

Bolt Torque & Preload

VDI 2230 torque from bolt grade, friction, preload target.

Design

Beam Deflection / Bending

Cantilever, simply-supported, point & UDL loading.

Design

Press / Interference Fit

Hub stress, push-out force, shrink-fit calc.

Design

Thread Pitch & Tap Drill

Metric, UNC, UNF, BSPP, NPT.

Design

Motor HP / Power Calculator

Power ↔ torque ↔ RPM, 3-phase electrical, Indian 415V.

Design

V-Belt Drive Calculator

Belt length, ratio, belt speed, tensions for A/B/C/D.

Design

Spur Gear Calculator

Module, DP, pitch & centre distance for any gear pair.

Design

Pump Power Calculator

Hydraulic kW, motor sizing from flow + head + fluid SG.

Production

Cycle Time / Cost Estimator

Setup + run + labor + overhead → ₹/part.

Production

Sheet Metal Bend Allowance

Flat blank, BA, BD, OSSB by material & thickness.

Production

Machining Speeds & Feeds

RPM, feed, MRR, kW by material + tool.

Production

OEE Calculator

Availability × Performance × Quality.

Production

Takt Time & Line Balancing

Takt, cycle gap, line efficiency, required stations.

Production

Welding Heat Input

kJ/mm for SMAW, GMAW, GTAW, SAW, FCAW.

Production

EOQ (Economic Order Quantity)

Optimal order size, ROP, safety stock, total cost.

Reference

CadNexa ROI Calculator

Monthly FAI count → ₹ saved + hours saved.

Reference

Engineering Unit Converter

Length, force, pressure, torque, temperature, etc.