Cost of Poor Quality.
How much is your rejection rate actually costing you? COPQ totals all the rupees wasted on scrap, rework, inspection escalation, and customer returns each month.
Your production data
Hidden costs
QA staff time, gauges, CMM time
RMA logistics, OEM PCN penalties
Per FAI rejection event × frequency
Time of GM/Plant Head, travel, audit support
YOUR MONTHLY COST OF POOR QUALITY
₹—
— % of revenue
Industry benchmark
Indian Tier-2 manufacturing COPQ is typically 4–8% of revenue. World-class operations target under 1%. Most teams underestimate by 40–60% because they only count visible scrap.