Motor torque calculation: from kW and rpm to newton metres
Power tells you how fast work gets done; torque tells you how hard the shaft twists. Size a motor by torque, not just kW, and you stop stalling conveyors and snapping keys. This is the one formula that turns a nameplate into a torque figure, with worked examples for full load, starting and a gearbox output.
The core formula
Torque, power and speed are locked together. In metric units the working form is:
- T = 9550 × P / n
where T is torque in newton metres (N·m), P is power in kilowatts (kW), and n is speed in revolutions per minute (rpm). Read it and the physics is obvious: for a fixed power, torque rises as speed falls. A slow shaft carrying the same kilowatts must twist harder.
Where the 9550 comes from
The constant is not magic. Start from P (watts) = T × 2πn / 60, with n in rpm. Rearrange for T and convert power to kilowatts:
- T = P × 60 / (2πn)
- With P in kW, multiply by 1000: T = 1000 × 60 / (2π) × kW / n
- 1000 × 60 / (2π) = 9549.3, rounded to 9550
If you work in horsepower instead, the equivalent constant is 7127 for T in N·m from HP and rpm, since 1 HP = 0.746 kW.
Full-load torque worked example
Take a common industrial motor: 7.5 kW, 4-pole, running at 1440 rpm full load.
| Step | Calculation | Result |
|---|---|---|
| Apply the formula | 9550 × 7.5 / 1440 | 49.7 N·m |
| Check in HP form | 7.5 kW = 10.05 HP; 7127 × 10.05 / 1440 | 49.7 N·m |
So the rated shaft torque is about 49.7 N·m. If the same 7.5 kW ran at a 2-pole 2880 rpm, torque would halve to 24.9 N·m, which is why high-torque loads use slower, higher-pole motors.
Starting and breakdown torque
Full-load torque is not the whole story. A load has to be accelerated from rest, and that needs more:
- Starting (locked-rotor) torque: typically 150–250% of full-load torque for a standard induction motor. It must exceed the load's break-away torque or the motor will not start.
- Pull-up torque: the minimum during acceleration, which must stay above the load curve the whole way up.
- Breakdown torque: the peak, often 200–300% of full load, beyond which the motor stalls.
For the 7.5 kW motor above, a 200% starting torque is 2.0 × 49.7 = 99.4 N·m available to break the load away.
Torque through a gearbox
Most drives put a reducer between motor and load. A gearbox trades speed for torque:
- Output torque = motor torque × ratio × efficiency
- Output speed = motor speed / ratio
Example. The 49.7 N·m motor drives a 10:1 worm box at 90% efficiency:
- Output torque = 49.7 × 10 × 0.90 = 447 N·m
- Output speed = 1440 / 10 = 144 rpm
The gearbox multiplied torque nearly nine-fold after losses, which is exactly why reducers exist.
Poles, speed and torque
The pole count sets synchronous speed, and speed sets torque for a given power:
| Poles | Synchronous rpm (50 Hz) | Full-load rpm (approx.) | Torque for 7.5 kW |
|---|---|---|---|
| 2 | 3000 | 2880 | 24.9 N·m |
| 4 | 1500 | 1440 | 49.7 N·m |
| 6 | 1000 | 960 | 74.6 N·m |
| 8 | 750 | 720 | 99.5 N·m |
Same power, four different torques. Choose poles for the torque and speed the load wants, then confirm the kW.
Common mistakes
- Using synchronous speed. Torque delivered comes at the actual full-load rpm (with slip), not the 1500 rpm nameplate ideal.
- Mixing kW and HP. Feed kW into the 9550 formula and HP into the 7127 form; never cross them.
- Sizing on power only. A big kW motor can still lack the starting torque a stubborn load needs.
- Ignoring gearbox efficiency. A worm box can lose 20–40%; assuming 100% overstates output torque.
- Forgetting service factor. Shock loads need a service factor of 1.25–2.0 on top of the calculated torque.
Frequently asked questions
What is the quick formula for motor torque?
T (N·m) = 9550 × kW / rpm. From horsepower, T = 7127 × HP / rpm. Both give the shaft torque at the stated speed.
Why does slower mean more torque?
Because power is torque times speed. Hold the power fixed and torque must rise as speed falls, which is what a gearbox exploits.
How much starting torque does an induction motor give?
Typically 150–250% of full-load torque, depending on the NEMA or IEC design class. It must beat the load's break-away torque for a clean start.
Do I include gearbox efficiency?
Yes. Output torque = motor torque × ratio × efficiency. Helical boxes are 95–98%, worm boxes can drop to 60–80% at high ratios.